Toys Patented Design Special Jigsaw Shape EVA Foam Children Baby Play Mat

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Overview
Quick Details
Style:
Educational Toy, Soft Toy
Material:
EVA
Place of Origin:
Taiwan, China
Brand Name:
KOMAT
Model Number:
SP-J-001
Type:
EVA Foam Floor Puzzle Mat
Design:
OEM Customization Available
Age Group:
All age
Gender:
Unisex
Usage:
Household & Kid
Advantage:
Toxic-Free And Odorless
Patent Design:
Patented design, Special shape, waterproof, extra protection for kids
SGS Inspection:
Heavy Metal,PAHs,Formamide,Formadelhyde Emission,TVOC
Product Dimension:
30cm * 30cm * cm or OEM Customized
Product Color:
Blue, Yellow, Red, Purple, Pink, Green/customized
Supply Ability
Supply Ability:
10000 Piece/Pieces per Day
Packaging & Delivery
Packaging Details
Standard Package:
10 pcs/set, 10set/CTN. 100 pcs/CTN, packaged by POF film, in common 5 layer corrugated box.
Customized package:
Either quantity per pack (3, 6, 12, 24, 36 pcs/set) or packing materials (PE film, carton, etc.)
Port
Taichung
Lead Time :
35 days after receipt of payment

Toys Patented Design Special Jigsaw Shape EVA Foam Children Baby Play Mat

Product Description

 


 

The specification of our Patented Jigsaw Shape Play Mat by EVA Foam

Toxic-Free & Sustainable

All Komat’s EVA foam products has 3 grades, as below:

 1. General Grade: Formamide > 200ppm

 2. AC3 Grade: Formamide < 200ppm

 3. AC3 Grade: Formamide < 2ppm

 

Besides of Formamide content, our AC3 and AC2 grade EVA foam also meet restriction standard of following toxicity requirement: 

 - PAHs

 - Heavy Metal

 - Phthlates (Plasticizer)

 - Formadelhyde Emission

 - TVOC

 - AZO

 

Our EVA foam products comply with the STRICTEST EVA foam products regulations of TAIWAN (CNS 15493), and of course, meet safety regulation of USA and Europe Union. The comparison chart as list below: 

 

Patent Design

This product has filed patent applications in many countries. Its specialty is the “jigsaw” design. This mat can be disassembled in to 4 pieces and be reassembled into 2 jigsaws.

Colors and Grain

  • Standard: Blue, Yellow, Red, Purple, Pink, Green
  • Customized: the color can be customized


Dimension

  • Standard: 12” x 12 “ x 3/8” (30 cm x 30 cm x 1 cm)
  • Customized: the thickness can be customized, up to 3/5” (1.4 cm)

 

Delivery

  • 35 days after receipt of your L/C at sign or T/T

 


 

Package

  • Standard Package
    10 pcs/set, 10set/CTN. 100 pcs/CTN, packaged by POF film, in common 5 layer corrugated box.
  • Customized package
    Either quantity per pack (3, 6, 12, 24, 36 pcs/set) or packing materials (PE film, carton, etc.)

 

Series Product

EVA Foam series - home decor

All Komat’s EVA foam products contain Formamide less than 2 ppm and are odorless. Our EVA foam products comply with the product EVA foam products regulations of USA, Europe Union, and Taiwan.

 

 

EVA Foam Product for Kids

This product has filed patent applications in many countries. Its specialty is the “jigsaw” design. This mat can be disassembled in to 4 pieces and be reassembled into 2 jigsaws.

 

 

EVA Foam Product for Exercising

Multiple Color, pattern, and Grain Options Color: Single Color, 2 layers color, or 3 layers color Surface patterning and printing: can be customized.

 

 

TPE Foam Product for Exercising

The traditional material of Yoga mat is PVC, PU, or rubber. However, they are toxic, not durable, or too heavy to carry. Our innovative 100%% SR (Synthetic Rubber) foam material.

 

 

TPE Foam Product for Office/Industrial Uses

Komat’s anti-fatigue mat is ductile and elastic, which helps to release the tiredness of foot and brings more comfort.

 

 

Innovative Materials for slipper

The upper layer of sole is ductile and flexible which provides an extra comfort while the bottom layer is anti skid and has good wearing resistance which further improves the durability.

 

Company Information
Information

 

 

About Komat Tech

About Komat Tech Komat Tech Co., LTD. dedicates on toxic-free and eco-friendly products development, production, and sales. Komat has developed several product lines, including EVA foam products, TPE foam products, and TPE Materials for slipper. Our product has a wide range applications, which can be applied as toy, flooring material, home decoration, office accessory, sporting/outdoor, clothing/leather accessory, industrial heat insulation material, and anti-flame material.

 

All of Komat’s products have been inspected based on the strictest product safety regulation of European Union, United States, and Taiwan. Our products are guaranteed not containing toxic chemical. Komat provide you with the high quality product without concerning about being harmed by the invisible chemicals.

 

Komat's Mission
In 2010, France and Belgium banned the Formamide in play mat (the Formamide content should not exceed 2 ppm) since the Formamid damages central nervous system and urinary system of human being.

 

Komat proceeded to develop the toxic-free formula for the EVA foam material and successfully developed the toxic-free EVA foam formula before enacting of the product safety regulation in European Union and Taiwan.

 

We keep developing the innovative materials and more product applications; beside of toxic-free EVA foam products, Komat also developed the toxic-free and eco-friendly TPE (Thermoplastic Elastomer) foam products and TPE Materials for slipper. We aim at providing high quality products accompanied with product safety, comfort, and convenience.

 

Komat's Core Value

  • Sustainable Development.
  • Constant Improvement. 
  • Pursuing Excellence.

 

Inspection report

 

MaterialInstitutionInspection itemStandardResultReport number
EVA foamSGSFormamide (2ppm)French decree of July 20 2011
CNS 15493
PassCY_2012_30925A
PAHsCNS 3478PassUG_2012_B0128A01
AzoCNS 15205PassUG_2012_B0128A01
Heavy metalASTM F963-11PassUG_2012_B0128A01
PhthalatesCNS 15138PassUG_2012_B0128A01
Formaldehyde emissionCNS 1349PassUG_2012_B0128A01
flammabilityUL94PassHL40344_2015
TPE foamSGSPlasticizerCNS 15138PassUG_2014_70199
Heavy metalCNS 15493PassUG_2014_70199
Tear strength of dual-layer mat OKTV-15-00173X
foot wear & recreation research institutionHydrolysis5% NaOH, 23C, 24HrsPass485464923606-A01

 

Process

 

News

 

 

The International Surface Event- SURFACES| StonExpo/Marmomacc Americas |TileExpo

On The Cutting Edge of the floor covering, stone and tile industry, The International Surface Event- SURFACES| StonExpo/Marmomacc Americas |TileExpo is four impressive days of the newest products, hands-on demos, inspiring trends, key manufacturers, industry suppliers, along with unmatched education and networking.

 

As the largest, unparalleled floor covering, stone and tile industry event in North America, this marquee Las Vegas TISE event is comprised of three world class events: SURFACES, StonExpo, Tile Expo. Held annually each year in Las Vegas, TISE brings together buyers and sellers from all over the world to see the latest products, trends, services and technologies.

 

 

www.tisewest.com

 

Knowledge
EVA FOAM

 

What’s should we concern about EVA foam mat

  • Most EVA foam mat contain toxic chemical- Formamide
    1. A transparent, soluble, toxic substance, it smell alike Ammonia .
    2. Be classified as carcinogenic, mutagenesis, and carcinogenic and / or mutagenic or toxic to reproduction (CMR) substance .
    3. Damages the central nervous system and urinary system.

 

  • Belgium, France, and Taiwan enacted the restriction of Formamide content in EVA foam product.
  • The limitation be restricted down to 200 ppm.
  • Komat’s is able to produce EVA foam containing Formamide “< 200” ppm and “< 2ppm

 

Comparison of Rubber, PVC, and Komat’s EVA foam

MaterialRubberPVCKomat’s   EVA foam
Cell structureOpen cellClose cellClose cell
Density0.4 – 0.50.10.1
SmellSmell of sulfurSmell of  Plasticizer Oodorless
ElasticityGoodFairGood
RecyclabilityPoorPoorFair
Cold resistanceExcellentPoorExcellent (-40.C)
Color multiplicityPoorFairGood
Heavy metal content (Plasticizer)NoYesNo
Secondary sizing operationPoorGoodGood
Surface roughnessRoughSmoothSmooth
Hardness> 50 Shore C> 30 Shore C> 35 Shore C

 

 

HCONH2

Formamide > 2ppm

 

TPE PALLET

 

Gumprene TPE 757

The shoelace of flip-flop is traditionally made of vulcanized rubber (nature rubber), synthetic rubber, or PVC. However, the materials mentioned above have their irreversible natural defeats.

  • Rubber
    Since sulfur is added into rubber for the curing process, the smell of sulfur can’t be eliminated. In addition, the vulcanized rubber is irrecyclcable and can’t be as colorful as other substitute materials.

 

  • PVC
    PVC (Poly Vinyl Chloride) is a thermoplastic, which has advantage of ease of production, ease of be mass production, and is colorful. However, PVC contains halogen, plasticizer, and heavy metal and has poor performance on cold resistance, which is unfriendly to the environment.

 

A substitute material of rubber and PVC just launched as a better choice - Gumprene TPE 757 (TPE). The specialties of Gumprene TPE 757 as below:

  1. Gumprene TPE 757 is a TPE (Thermo Plastic Elastomer) material which is transparent pellet and can be can be applied as multi-color printing.
  2. Gumprene TPE 757 has ease of production which can be applied to injection process for mass production to produce shoelace, such as bone shape type, H shape, etc…
  3. Gumprene TPE 757 is sort of thermoplastic, which is 100 % recyclable.
  4. Gumprene TPE 757 is free of halogen, plasticizer, and heavy metal. Its specialty – toxic-fee can provide and better and healthy life.
  5. Gumprene TPE 757 can resist coldness down to -40 oC.
  6. Gumprene TPE 757 equipped with excellent flexibility which provides extra coziness.
  7. Gumprene TPE 757 has ease of applying post processing, such as adhesive, printing, and painting.

 

Properties of Gumprene TPE 757

 

ItemProperty
Hardness57 oA (Shore A)
Melt flow index (190oC, 5 kg)40
Density0.93 g/cc
Tensile strength65 kg/cm2
Elongation900 %
Tear strength30 kg/cm
300% modulus17 kg/cm2

 

TPE FOAM

 

The specialty of TEP foam product

  • Toxic-free & Odorless
    1. Contain Formamide less than 2 ppm
    2. Free of Phthalate (plasticizer)
    3. Free of Halide and halogen
    4. Free of heavy metal
    5. Free of PAH (polyaromatic hydro carbon)
    6. Free of Plasticizer

 

  • Light weight: Specific gravity < 0.1
  • Elastic & Soft
  • Good cold-resistance (-36 degree C)
  • 100 % recyclable 
  • Sustainable and bio-degradable 
  • Ease of applying secondary sizing operation (cold rolled is applicable )
  • Ease of applying post process (printing, painting, adhering)
  • Colorful 
  • Customizable
FAQ

1. Are you a manufactory or trading company?

A: We are manufactory with OEM/ODM service.

 

2. Can I get some samples for free?

A: YES. FREE sample is available, only the freight fee is paid by buyer.

 

3. Can I customize my own products?

A: Yes, we are glad to receive your customize requests, the colors, shapes, dimension, hardness, grain printing, 3D patterning, capacities and functions; meanwhile the M.O.Q. should be considered.

 

4. How do I place the order?

A: Advisory → Specifications confirm → Inquiry → P.O. confirm → Deposit → We manufacture → Balance due → Shipment

 

5. What kind of payment method that you offer?

A: You can use T/T and L/C .

 

6. What kind of shipment options can I choose?

A: Marine shipping and air shipping

 

7. How about the after-sale service?

A: We have Sales Department for customer service; you can easily contact us by E-mail, SKYPE or telephone.

 

8. What trade tern you prefer?

A: FOB Taichung or CIF

 

9. How about import customs fee?

A: Please pay attention: Our sales will declare the custom value as customers require normally. Import duties, taxes and charges are not included in the item price or shipping. These charges are the buyers' responsibility. Please check with your country customs office to determine what these additional costs will be prior to buying. If the goods were turned back or destroyed for unable customs-clearance, the related cost will be paid by customers.

Contact Us
 

Komat Tech Co., LTD.    

Website www.komattech.com

Alibaba komattech.en.alibaba.com

MOBILE : Taiwan : +886935912370     /    U.S.A. : +14156906712 (Message)

FAX : +886229452566

ADDRESS : 6F.-1, No.184, Zhongyang Rd., Changhua City, Changhua County 50056, Taiwan